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Drill Collar Sizes and Weight Chart: OD, ID, Length & Connections

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Shangshanpetro Technical Data Hub · Drill String

We manufacture drill collars across a published 3-1/8 in to 11 in OD range. Use this page to compare common dimensions, theoretical plain-body weight and connection references, then send the complete BHA requirement for drawing review and quotation.

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Quick Answer

What is a complete drill collar size?

A drill collar size is not OD alone. A usable specification includes outside diameter, bore/ID, length, body profile, connection designation and pin/box orientation. Linear weight depends mainly on OD and ID, but finished weight also changes with spiral grooves, recesses, end geometry and machining. Final dimensions and connections must be confirmed against the BHA and approved drawing.

Core Reference Table

Drill Collar Size and Weight Chart

The chart covers common reference configurations within our published manufacturing range. Values in the weight columns are calculated for a plain 4145H steel cylinder before connection, recess or spiral-profile corrections.

OD OD mm Bore / ID ID mm Theoretical lb/ft Theoretical kg/m Typical Length Connection Reference
3-1/8 in 79.4 1-1/4 in 31.8 21.9 32.6 30 / 31 ft NC23 / compatible connection
3-1/2 in 88.9 1-1/2 in 38.1 26.7 39.8 30 / 31 ft NC26 / 2-3/8 IF reference
4-1/8 in 104.8 2 in 50.8 34.8 51.8 30 / 31 ft NC31 / compatible IF
4-3/4 in 120.7 2-1/4 in 57.2 46.8 69.6 30 / 31 ft NC38 / 3-1/2 IF reference
5 in 127.0 2-1/4 in 57.2 53.3 79.3 30 / 31 ft NC38 / project connection
6 in 152.4 2-1/4 in 57.2 82.7 123.0 30 / 31 ft NC44 / NC46 reference
6-1/4 in 158.8 2-1/4 in 57.2 90.8 135.1 30 / 31 ft Match to BHA requirement
6-1/2 in 165.1 2-13/16 in 71.4 91.8 136.5 30 / 31 ft NC46 / 4 IF / 4-1/2 REG reference
7 in 177.8 2-13/16 in 71.4 109.8 163.4 30 / 31 ft NC50 / 4-1/2 IF reference
8 in 203.2 2-13/16 in 71.4 149.9 223.0 30 / 31 ft 6-5/8 REG reference
9 in 228.6 3 in 76.2 192.4 286.3 30 / 31 ft 7-5/8 REG reference
9-1/2 in 241.3 3 in 76.2 217.1 323.1 30 / 31 ft 7-5/8 REG reference
11 in 279.4 3 in 76.2 299.3 445.4 30 / 31 ft Project / compatible API connection
Engineering note: Connection entries are common references, not fixed pairings. Final designation, pin/box orientation, bore, shoulder geometry and make-up requirements must match adjacent BHA components and the approved drawing. Do not use theoretical weights as certified lifting, transport or final BHA-design values.

Shangshanpetro Drill Collar Manufacturing Capability

Specification Published / Available Scope What We Confirm Before Production
Outside diameter 3-1/8 in to 11 in Exact OD, tolerance, hole clearance and handling envelope
Bore / ID Standard or customized Bore, drift, hydraulics and remaining section
Length 30 ft / 31 ft reference; project options Overall length, tolerance and quantity distribution
Material 4145H modified alloy steel Chemistry, heat treatment, hardness and documentation
Body profile Slick or spiral Groove geometry, remaining section, recesses and weight
Connection API REG, IF or FH in compatible configurations Exact designation, pin/box, bore, shoulder and gauging basis
Custom drawing Supported, subject to engineering review Manufacturability, inspection scope and acceptance criteria
Quality documentation Material, dimensional, thread and agreed NDT records PO requirements, witness points and third-party inspection

How Much Does a Drill Collar Weigh?

For a plain steel body, approximate linear weight can be estimated from cross-sectional steel area:

Weight (lb/ft) ≈ 2.672 × [OD² − ID²]

Use OD and ID in inches. Convert lb/ft to kg/m by multiplying by approximately 1.488. This calculation does not include material removed or added by connections, spiral grooves, stress-relief features, slip/elevator recesses or other profile machining.

6-1/2 in OD: how bore changes theoretical weight

OD Bore / ID Theoretical lb/ft Theoretical kg/m Effect
6-1/2 in 2-1/4 in 99.4 147.9 More steel area; smaller flow passage
6-1/2 in 2-13/16 in 91.8 136.5 Common reference configuration
6-1/2 in 3-1/4 in 84.7 126.0 Less steel area; larger flow passage

What Dimensions Define a Drill Collar?

Outside Diameter

Controls envelope, stiffness, annular clearance and wall-contact area.

Bore / ID

Changes steel area, linear weight, flow passage and pressure loss.

Length

Affects joint weight, total collar-section length, handling and BHA layout.

Connection

Defines the rotary shoulder interface and must match adjacent tools.

Body Profile

Slick, spiral, recesses and special machining change contact and mass.

End Details

Pin/box orientation, bevel, shoulder, bore and relief geometry complete the drawing.

Drill Collar Connection Reference

NC, REG, IF and FH are connection families, not interchangeable shortcuts. We confirm the exact connection after reviewing the collar section and mating BHA components.

Designation
Full connection name and governing drawing or specification.
Orientation
Pin/box arrangement and crossover requirements.
Geometry
Shoulder, bevel, bore, counterbore and remaining section.
Operating Basis
Make-up requirements, combined loads and inspection criteria.

How to Select Drill Collar Size

01 · Start with the BHA objective

Define required WOB, stiffness, directional response, stabilization and neutral-point strategy.

02 · Review the hole program

Check hole size, restrictions, inclination, dogleg severity, formation and fluid system.

03 · Balance OD and bore

Evaluate stiffness, clearance, fishing, unit mass, hydraulics and pressure loss together.

04 · Select the profile

Compare slick and spiral geometry for contact, flow paths, remaining section and weight.

05 · Match connections

Verify designation, orientation, mating tools, bore and make-up requirements.

06 · Approve the complete drawing

Freeze material, dimensions, tolerances, inspection, marking and document scope before production.

Air Weight vs Effective Weight on Bit

The chart reports theoretical linear weight in air. A submerged collar experiences buoyancy, and not all available submerged weight becomes effective WOB. Inclination, friction, stabilizer contact, bending, buckling, vibration and operating practice affect load transfer.

Preliminary relationship: buoyed collar weight ≈ air weight × buoyancy factor. The mud-density-based buoyancy factor and effective WOB must be established in the drilling and BHA model. Do not select the number of collars by air weight alone.

Slick vs Spiral vs Non-Magnetic Drill Collars

Type Key Characteristic Selection Focus
Slick Smooth external body and full nominal plain section Clearance, contact, stiffness and required linear weight
Spiral Helical grooves reduce continuous wall-contact area and remove material Groove geometry, flow paths, remaining section and corrected weight
Non-Magnetic Separate low-magnetic-permeability material category for survey environments Alloy, magnetic properties, mechanical requirements and inspection

Standard 4145H modified alloy steel is magnetic and is not a substitute for a non-magnetic collar. For profile selection, read Spiral Drill Collar vs Slick Drill Collar.

Need a Size or Connection Not Listed?

Send OD, bore, length, profile, connection, pin/box orientation, quantity and service conditions. We will review the configuration against manufacturing scope and prepare a quotation around the approved requirement.

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Factory RFQ Example

Incomplete

“Please quote 6-1/2 in drill collars.”

Quotation-ready

6-1/2 in OD × 2-13/16 in bore × 31 ft, slick 4145H modified drill collar, specified connection and pin/box arrangement, quantity 20, inspection/document requirements, destination and required delivery date. Approved BHA drawing attached.

Also state applicable specification edition, material/hardness requirements, sour or special service, tolerances, NDT, third-party witness points, marking, packing and Incoterm where required.

Drill Collar Size & Weight FAQs

What are common drill collar sizes?

Shangshanpetro’s published OD range is 3-1/8 in to 11 in. A complete size must also state bore, length, profile and connection; OD alone is not an ordering specification.

How much does a drill collar weigh per foot?

For a plain steel body, approximate lb/ft is 2.672 × (OD² − ID²), with diameters in inches. Finished unit weight must be calculated from the approved geometry.

Why can two collars with the same OD have different weights?

Their bores, lengths, spiral grooves, recesses, connections, tolerances or materials may differ. A larger bore or deeper groove removes steel and reduces weight.

Is the connection fixed by drill collar OD?

No. OD narrows the feasible range, but bore, section strength, mating BHA components, pin/box arrangement, torque requirements and approved geometry determine the final connection.

What lengths are commonly supplied?

Our published reference lengths are 30 ft and 31 ft, with project options subject to drawing and manufacturing review.

Does a heavier collar always provide better drilling performance?

No. WOB transfer also depends on buoyancy, inclination, friction, buckling, vibration, stabilizer placement, hydraulics and operating limits. The complete BHA must be modeled.

When is a non-magnetic drill collar required?

It is specified where magnetic survey, MWD or LWD tools require a controlled magnetic environment. It is a separate material and inspection category, not standard 4145H.

What information is needed for a drill collar quote?

Provide OD, bore, length, body profile, exact connection and orientation, material and service conditions, inspection scope, quantity, destination and delivery target. Include the approved BHA or component drawing when available.

Related Resources

Request a Drill Collar Technical Quotation

Send the required OD, bore, length, profile, connection, quantity, service conditions and inspection scope. We will review the configuration and quote against the agreed drawing and purchase requirements.

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